• CUSTOM BATTERIES

    Performance, Safety, & Environmental Testing

PERFORMANCE, SAFETY, & ENVIRONMENTAL TESTING

Mobile Power Solutions (MPS) specializes in ensuring your Lithium-ion batteries and products meet all your requirements for real-world usage. MPS provides comprehensive regulatory compliance, safety, environmental, and performance testing. Our state-of-the-art lab and experienced engineering team are fully equipped to complete cell and battery qualification to your company’s specific requirements.

Some of the environmental and safety tests may be covered in mandatory or optional regulatory approvals, but MPS has the capability to test and verify far beyond the obligatory regulatory requirements.  MPS is ANAB accredited to ISO/IEC 17025:2017, as well as certified to ISO 9001:2015 and AS 9100D.

Performance Testing

Cells and batteries differ, and performance varies widely. MPS tests to real-world conditions as defined by our customers. Our performance tests can be customized to your specific performance expectations. Our performance test results enable you to choose the optimal cell or battery configurations for your application. Additionally, our performance results ensure that your batteries exceed performance and warranty expectations over the life of your device and battery.

Our standard performance testing for cells and batteries include:

  • Cycle life
  • Rate capability
  • Capacity
  • Duty cycle
  • Accelerated life and storage analysis
  • Destructive physical analysis
  • Environmental conditions (temperature, pressure, vibration, humidity)

Our experienced staff can consult on your initial performance tests, and add their decades of experience with OEM equipment and battery performance.  Our test equipment and facilities provide complete data acquisition (including video) for all performance and safety testing. Our equipment is calibrated to NIST traceable standards, and our facility is a controlled temperature environment. MPS’s MACCOR cyclers are factory calibrated, and are included as part of our ANAB accreditation and scope.

For more information on our performance test services and test facilities, click here:  www.mobilepowersolutions.com/batterytesting/performance

Safety Testing

MPS can ensure your mobile device and battery achieve the highest standard of safety with our comprehensive testing services and test facilities.  Complying with the mandatory and optional regulations provides a certain level of assurance of safe operation.  But the usage profile of a specific mobile device or battery may dictate additional safety testing for less common corner-case scenarios.  MPS can verify that your mobile device and battery will perform safely in all situations throughout the life of the product.

Our standard safety testing for cells and batteries include:

  • Fire exposure
  • Nail penetration
  • Failure propagation
  • Gas analysis
  • Crush test
  • Saltwater immersion
  • Thermal runaway
  • Pressure wave analysis
  • Corner case analysis
  • Asymmetric heating
  • Module crush
  • Life cycle performance at temperature
  • HPPC testing
  • Dynamic stress test (DST)
  • Accelerated aging
  • Module overcharge
  • Module over discharge
  • Module external short circuit

For more information on our safety test services and test facilities, click here:  www.mobilepowersolutions.com/batterytesting/safety

Environmental Testing

Environmental testing simulates extreme environmental conditions experienced by OEM equipment and batteries. These tests expose batteries to a variety of conditions such as heat, cold, shock, vibration, altitude, humidity, and corrosion.  MPS has test chambers designed specifically for environmental testing of batteries. Our experienced staff can consult on your expectations of environmental performance, and add their decades of experience with OEM equipment and battery performance.

Our environmental tests for cells and batteries include:

  • Low/High temperatures of – 60°C to +100°C
  • Altitude (low pressure) up to 100,000 feet
  • Corrosive salt, fog, and dust
  • Humidity
  • Immersion
  • Acceleration
  • Vibration
  • Shock
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